Handling and method for oil leakage of crane gear pump

Oil leakage in a crane gear pump typically occurs when hydraulic oil bypasses the skeleton oil seal. This issue can lead to performance problems and potential damage if not addressed. Below is a detailed analysis of the causes of oil leakage in small crane gear pumps and practical solutions to resolve them: First, the installation quality of the crane gear pump and the main unit plays a crucial role. The gear pump is usually mounted on a variable speed pump, which in turn is connected to the transmission. If the end face of the gearbox or the variable speed pump is not aligned properly with the center of the spline shaft, it can create a cumulative error. This misalignment leads to radial forces acting on the gear pump at high speeds, causing the oil seal to fail. To prevent this, the installation tolerance between the gear pump and the main unit should be kept below 0.05 mm. Second, the condition of the spline connection also affects the oil seal. The external stop of the gear pump and the internal stop of the variable speed pump, as well as the external spline of the gear pump and the spline shaft inside the gearbox, must have proper clearance. If these clearances are too tight or too loose, they can cause oil leakage. It’s recommended to check the strength and contact length of the gear pump's external spline during operation to ensure sufficient engagement and reduce the risk of oil leaks. Third, the alignment of the variable speed pump with the gearbox output shaft is essential. If the end face of the variable speed pump is not parallel to the rotation center of the gear, the axis of the gear shaft will not align with the oil seal, leading to improper sealing. Additionally, if the sealing ring has manufacturing defects such as cracks or scratches, or if the oil seal itself is of poor quality—such as incorrect geometry or a weak spring—it may fail under pressure. In such cases, replacing the oil seal and inspecting its material and dimensions is necessary to restore proper sealing. By addressing these factors—installation accuracy, spline fit, and component quality—you can significantly reduce or eliminate oil leakage in the crane gear pump. Regular maintenance and inspection are also key to ensuring long-term performance and reliability.

Hydraulic Accessories

A hydraulic accessory is a component or attachment that enhances the functionality or performance of a hydraulic system. These accessories are designed to work in conjunction with hydraulic systems to provide additional capabilities or improve efficiency. Some common hydraulic accessories include:
1. Hydraulic cylinders: These are devices that convert hydraulic power into linear mechanical force and motion. They are used in various applications such as construction equipment, industrial machinery, and automotive systems.
2. Hydraulic pumps: These are devices that generate hydraulic power by converting mechanical energy into fluid pressure. They are responsible for providing the necessary force to operate hydraulic systems.
3. Hydraulic valves: These are devices that control the flow and direction of hydraulic fluid within a system. They are used to regulate the pressure, flow rate, and direction of fluid to ensure proper operation and safety.
4. Hydraulic filters: These are components that remove contaminants from hydraulic fluid to maintain system cleanliness and prevent damage to hydraulic components. They help to prolong the life of the system and improve its performance.
5. Hydraulic hoses and fittings: These are components that connect various parts of a hydraulic system together, allowing the transfer of hydraulic fluid between different components. They are designed to withstand high pressures and ensure leak-free operation.
6. Hydraulic reservoirs: These are containers that store hydraulic fluid for the system. They help to maintain the fluid level, dissipate heat, and remove air bubbles from the fluid.
7. Hydraulic power units: These are self-contained systems that include a Hydraulic Pump, motor, reservoir, and control valves. They are used in applications where a standalone hydraulic power source is required.
8. Hydraulic accumulators: These are devices that store hydraulic energy in the form of pressurized fluid. They are used to supplement the power output of hydraulic systems during peak demand periods or to provide emergency power in case of system failure.
These are just a few examples of hydraulic accessories, and there are many more available in the market to meet specific application requirements.

Hydraulic Accessories,Oil Gauge Adapters,Hydraulic Oil Gauge Adapter,Oil Pressure Gauge Converter

Yantai Dongyue Hydraulic Technology Co., Ltd , https://www.deeleap.com