Smart, nanotechnology will "dye green" future printing

With a hand, the paper art that resembles the plaster head is like a accordion. This is not a magic, but a scene that the reporter saw at the 2016 China (Shanghai) International Printing Week held recently. On the same day, in the “Paper, Supreme Art” exhibition area, all kinds of paper art works are like the tricks of using paper, which is particularly eye-catching.

It is not just a fascinating art on paper. At the venue, the most experienced reporters are innovation, integration and development. It is the exploration and transformation of the transformation of the printing industry. Just as Liang Chenglin, executive vice president of China Printing Technology Association, said: "Currently, printing companies must comply with the needs of green development, otherwise they will be eliminated by the general trend of social development."

Intelligent printing accelerates the transformation and upgrading of printing enterprises

Under the general trend of “Internet +” and “supply-side reform”, “printing + intelligence” has become one of the hottest topics in the printing week, and is considered by the industry to be the only way for the transformation and upgrading of the printing industry.

“The 'Internet +' 'Made in China 2025' and supply-side reforms have solved the current dilemma for the printing industry. They have pointed out the direction and provided a solution, that is, 'printing smart factory'.” Zhang Peiwu, chairman of Beiren Group, said .

At present, the growth trend of the domestic printing industry is slowing down year by year and profits are falling. The growth rate in 2014 was 5.3%, and the growth rate was lower than GDP. At the same time, the wages of workers have risen year after year, the cost of labor has remained high, and there have also been “difficulty in employment” and “labor shortage”. How to transform and upgrade and continue to develop? Zhang Peiwu said that it is necessary to take the road of smart printing factories.

Zhang Peiwu analyzed that the key elements that constitute a smart printing factory include information systems, intelligent logistics equipment, cloud platform services and other important units. The specific implementation requires government guidance and builds a technological innovation platform. At the same time, it is necessary to take the market as the leading factor and rely on innovation to meet the needs of printing enterprises, and to improve the industry's process, management and production level as the main development and research and development direction.

Despite the difficulties in implementing the smart printing factory, Zhang Peiwu firmly believes that this is the trend of the times. Because the advantages of the intelligent printing factory are obvious, a Shenzhen packaging enterprise with an annual output value of 200 million yuan will be reduced by 35% after the intelligent transformation. 40%; Second, a book production workshop with a speed of 7,000 copies/hour, 20 original workers, only 7 people after intelligent transformation, the production efficiency is at least 7000 copies/hour.

Nano-printing can subvert the information industry foundation

Ordinary ink hits the printing plate and will soon be worn away. The newspaper will be printed to hundreds of thousands of copies. How to solve this problem? At the scene, the problem thrown by Song Yanlin, a researcher at the Institute of Chemistry of the Chinese Academy of Sciences and director of the Key Laboratory of Green Printing, immediately attracted everyone's attention.

“Solving this problem requires the use of nanoparticle composite reinforcement technology, and the principle is very simple, just like we are paving the asphalt road to improve its wear resistance. Only this particle must be small to the nanometer scale, that is, hundreds of nanometers or less. Ensure that it is fluent during the printing process.” Song Yanlin said that this simple and environmentally friendly technology can fundamentally solve the shortcomings of current photographic printing and publishing technologies.

Song Yanlin said that the pollution problem that has plagued the printing industry for a long time, and the new technology represented by the new nanomaterials, can also be fundamentally solved. "This is still inspired by nature, such as the beautiful gems of nature and the wings of butterflies. These colors are not dye-derived, but structural colors. Because of the structure of nano-self, there is no effect of pigments. We synthesize different nanoparticles. By controlling the size of the nanoparticles, different colors can be obtained, and the colors are not faded, and the gloss is also very good. This avoids environmental pollution problems in the production process of dyes and pigments."

"As we gradually reduce the printing accuracy to dozens of nanowire widths, we may be able to further master the chip processing technology in the future. Because chip processing, the core is the line width problem, which will fundamentally subvert the foundation of the information industry." Song Yanlin said.

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