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Automatic tool change to increase coolant pressure in the turning center
**Challenge: Increase the number of unmanned tools in the turning center and eliminate chip cleaning problems.**
**Solution: Implement automatic tool changing to boost coolant pressure in the turning center.**
Turning centers play a crucial role in modern manufacturing. However, regardless of their size, they often suffer from unnecessary downtime due to manual tool changes. Additionally, coolant is typically delivered passively into the cutting zone, which can lead to inefficiencies and poor chip management. To address these issues, development efforts are focused on reducing both planned and unplanned downtime, making the machines more efficient and reliable.

While most machining centers now come with automatic tool change systems, this feature is still not standard in turning centers. One of the main reasons is the lack of a universal shank interface that allows for automated tool changes. However, recent advancements have introduced features like the Y-axis, dual turret, and counter-spindle in horizontal turning centers, significantly improving efficiency and flexibility during high-volume production. Similarly, vertical turning centers have also evolved, offering automatic tool change options that enhance unmanned operation and machine versatility.
The future of turning centers will likely include standardized interfaces for turrets and tool holders, enabling seamless automation. Tool development and process improvements are closely linked, with manufacturers constantly adapting to new technologies to reduce costs and improve productivity.

Modern machine tools often use high-pressure coolant systems, but many are still designed for low-pressure applications. High-pressure coolant systems, such as CoroTurn HP, operate at 30–80 bar and help remove chips, reduce heat, and improve chip control—making them ideal for unmanned machining. For materials that require higher chip-breaking capabilities, pressures up to 150 bar are necessary. This enhances chip management and reduces cleaning time, leading to better reliability and performance.
To support these higher pressures, a new sealing mechanism has been developed that can withstand at least 150 bar. It works with both manual and automatic clamping systems, ensuring compatibility with existing cutting tools and adapters. This consistency is key to maintaining efficiency while upgrading to advanced systems.
“Automated turrets and standardized tool holder interfaces are set to become essential parts of future machine concepts.â€
**Stable Chip Control**
For difficult-to-machine materials, achieving stable chip control requires higher coolant pressure than what is commonly used. Pressures above 150 bar offer significant benefits in both the cutting process and chip management, especially in automated environments.
**Vertical Turning Centers**
Like machining centers, vertical turning centers are moving toward automatic tool change systems. This shift is driven by the need for shorter tool lengths and improved efficiency in unmanned operations. The Coromant Capto system is helping establish a universal interface for both static and driven tools, paving the way for standardization in automatic tool changing.
**In Summary**
Reducing tool change times and optimizing coolant delivery in the cutting zone will make machine tools—especially turning centers—more competitive in the coming years. With the integration of high-pressure coolant systems and automated tool changing, the industry is taking a major step forward in efficiency, reliability, and productivity.