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Multifunctional vacuum oil filter operation considerations
The DZJ multi-functional vacuum oil filter is specifically designed to separate water and impurities from oil based on the difference in their boiling points. The system includes a vacuum heating tank, a fine filter, a condenser, an initial filter, a vacuum pump, an oil discharge pump, and an electrical control cabinet. The vacuum pump creates a vacuum within the tank by removing air, allowing atmospheric pressure to push the oil through the inlet pipe.
First, the oil passes through the initial filter, which removes large contaminants. It then enters the heating tank, where it is heated to a temperature range of 40–75°C. An automatic oil level valve regulates the flow of oil into and out of the vacuum tank, ensuring a stable operation. Once heated, the oil is rapidly spun using a jet system, turning it into a fine mist. This process allows moisture in the oil to evaporate quickly into vapor, which is then drawn into the condenser by the vacuum pump.
In the condenser, the water vapor is cooled and condensed back into liquid form, which is then drained out. The purified oil is pumped through the fine filter, where it is further cleaned by passing through specialized filter elements that remove any remaining particulate matter. This entire process efficiently removes impurities, moisture, and gases from the oil, resulting in clean, high-quality oil exiting the machine through the outlet.
**Operation Precautions for the Multifunctional Vacuum Oil Purifier:**
1. Ensure the vacuum pump operates at a temperature not exceeding 75°C.
2. Monitor the motor temperature; it should not exceed 60°C and must run smoothly without unusual noises.
3. Regularly check the pressure gauge. If the pressure exceeds the recommended value, shut down the unit and clean the filter.
4. If the oil intake is low, inspect the strainer. If it's clogged, use kerosene to clean it thoroughly before resuming operation.
By following these guidelines, users can ensure the safe and efficient operation of the vacuum oil filter, maximizing its performance and lifespan. Always refer to the user manual for detailed instructions and maintenance schedules.