Welding Helmet Switching Speeds: The Faster the Better

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Welding Helmet Switching Speed


Have you ever wondered why the advertised switching speed on a welding helmet isn't the entire story? Choosing the right welding helmet involves more than just focusing on switching speed. There are several factors to consider to ensure you select a helmet that provides both safety and compliance.

 

What Exactly Is Switching Speed?

Switching speed refers to the time it takes for an auto-darkening welding helmet lens to transition from the light shade (usually around shade 3-4) to the darker shade (which can range from shade 6 to 14 depending on the helmet model) once the sensors detect the welding arc.

 

Is Faster Always Better?

For years, manufacturers have highlighted switching speed as an indicator of how safe a welding helmet might be for the operator. The assumption is that a helmet with a faster advertised speed is safer than one with a slower speed. However, this isn't always true.

Often, the advertised switching speed is a nominal figure derived from factory tests conducted under optimal conditions. These figures are sometimes manipulated to make the helmet appear more favorable compared to competitors. In reality, switching speed is just one component of the overall optical protection provided by a helmet.

Just as you wouldn't judge a car solely by its maximum RPM, you shouldn't evaluate a welding helmet based solely on its switching speed. Other aspects are equally important.

 

How Do You Ensure a Helmet Offers Safe Switching Speeds?

The best way to determine if a helmet is safe is to check if it meets a reputable standard, such as AS/NZS 1338.1. Independent testing ensures that the switching speed falls within safe parameters.

As long as the switching speed complies with AS/NZS 1338.1, whether it's 10 times or 100 times faster than the required standard doesn't affect the safety level. This is because the human eye can only detect speeds up to a certain limit. Any switching speed faster than 0.2 milliseconds will feel the same to the operator, so a helmet with a speed of 0.1 milliseconds won't offer additional safety compared to one with a speed of 0.2 milliseconds.

 

What Are the AS/NZS Switching Speed Requirements?

AS/NZS 1338.1 specifies different switching speed requirements depending on the shade the lens is transitioning from and to. For instance, for a shade 9-13 helmet starting from a light shade of 3 or 4, the maximum allowable switching speed ranges from 2 milliseconds to 200 milliseconds, which is quite a broad range (refer to AS/NZS 1338.1 clause 2.4.1).

Switching speeds can also vary with ambient temperature, making the single-speed claim misleading.

 

Reliable Arc Detection Matters More Than Switching Speed

This crucial aspect is often ignored in discussions about switching speed.

For welders, the most critical factor affecting their perception of switching speed is the helmet's ability to detect the welding arc. If a helmet struggles to detect the arc or detects it at the wrong time, then the switching speed becomes irrelevant.

Take TIG welding as an example. It begins with an initial spark that ignites the arc. Many helmets cannot detect this initial spark and only respond to the brighter, more stable arc that follows. Even if the switching speed is exceptionally fast, it will still feel slow to the operator.

 

Switching Speeds of Weldclass Welding Helmets

All Weldclass helmet models have been independently tested and comply with or exceed the AS/NZS 1338.1 standard. They also provide UV and IR protection in the light mode, ensuring operator safety even if the lens fails to darken.

Weldclass continuously improves its arc sensor technology to ensure reliable switching, even in challenging conditions like low-amperage TIG welding.

 

View the Weldclass Helmet Range

 

 

 

 

While every effort has been made to ensure accuracy, Weldclass assumes no liability for errors or omissions in this article. The content is of a general nature, intended to provide readers with a basic understanding of the topics discussed. It does not cover specific circumstances, may omit details, and should not replace professional advice. Always consult applicable standards, industry guidelines, and regulations.

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